PureCycle Technologies, Inc. (PCT) Business Model Canvas

PureCycle Technologies, Inc. (PCT): Lienzo del Modelo de Negocio [Actualizado en Ene-2025]

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En el panorama de tecnología sostenible en rápida evolución, Purecycle Technologies, Inc. (PCT) surge como un innovador innovador, revolucionando el reciclaje de plástico con su proceso de purificación de vanguardia. Al transformar los desechos plásticos en polipropileno reciclado ultra puro, el PCT no solo resuelve los desafíos ambientales, sino que crea una solución de economía circular transformadora que promete reducir drásticamente la contaminación plástica al tiempo que ofrece alternativas rentables a la producción de plástico virgen. Su modelo de negocio único, impulsado por asociaciones estratégicas y tecnología innovadora, los posiciona a la vanguardia de la fabricación sostenible, atrayendo la atención de las industrias globales que buscan soluciones innovadoras de reciclaje.


Purecycle Technologies, Inc. (PCT) - Modelo de negocios: asociaciones clave

Supervisar & Gamble (socio de licencia de tecnología estratégica)

Purecycle firmó un acuerdo exclusivo de licencia global con Procter & Gamble en 2019. La asociación proporciona a PCT acceso a la tecnología de reciclaje de polipropileno de P&G.

Detalle de la asociación Datos específicos
Año de acuerdo 2019
Origen tecnológico Supervisar & Jugar
Tipo de licencia Licencia global exclusiva

Energías totales (socio global de licencias y desarrollo)

Las energías totales invirtieron $ 60 millones en Purecycle en 2021 para apoyar la expansión de la tecnología de reciclaje global.

Parámetro de inversión Valor
Monto de la inversión $ 60 millones
Año de inversión 2021

Berry Global Group (colaboración potencial de reciclaje de plástico)

Berry Global Group ha sido identificado como un posible socio estratégico para las iniciativas de reciclaje de plástico.

  • Colaboración potencial en la tecnología de reciclaje de plástico
  • Explorando el desarrollo de la infraestructura de reciclaje conjunto

Empresas de ingeniería química para el desarrollo de tecnología

Purecycle colabora con múltiples empresas de ingeniería química para mejorar la tecnología de reciclaje.

Enfoque de colaboración Aspecto tecnológico
Optimización de procesos Purificación de polipropileno
Escalabilidad tecnológica Investigación de aplicaciones industriales

Instituciones de investigación de tecnología ambiental

Purecycle mantiene asociaciones con instituciones de investigación para avanzar en las tecnologías de reciclaje.

  • Mejora de la tecnología continua
  • Investigación de metodología de reciclaje avanzado

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: actividades clave

Desarrollo de tecnología de reciclaje de plástico de plástico de polipropileno avanzado

La tecnología central de Purecycle implica eliminar el color, el olor y otros contaminantes de los desechos plásticos de polipropileno. El proceso de purificación patentado de la compañía permite la creación de polipropileno reciclado ultra pure.

Métrica de tecnología Datos específicos
Solicitudes de patentes Más de 45 patentes archivadas
Eficiencia tecnológica 99.9% de eliminación de contaminantes
Inversión de I + D (2023) $ 22.4 millones

Proceso de purificación patentado para desechos plásticos

La compañía utiliza una tecnología de purificación única basada en solventes que transforma los desechos plásticos en resina similar a virgen.

  • Proceso de purificación basado en solventes
  • Elimina el color, el olor y los contaminantes químicos
  • Permite el reciclaje mecánico de polipropileno

Construcción de plantas de reciclaje de escala comercial

Ubicación de la planta Capacidad Finalización esperada
Condado de Lawrence, Ohio 50 millones de libras/año 2024

Licencias de tecnología y comercialización

Purecycle persigue activamente acuerdos de licencia con fabricantes de plástico globales y compañías de reciclaje.

Métrico de licencia Estado actual
Asociaciones estratégicas Coca-Cola, Procter & Jugar
Ingresos de licencia (2023) $ 3.2 millones

Innovación de economía circular plástica sostenible

  • Desarrollo de soluciones de reciclaje de circuito cerrado
  • Dirigido al 100% de producción de polipropileno reciclado
  • Reducción del consumo de plástico virgen
Métrica de sostenibilidad Valor objetivo
Reducción de emisiones de carbono 50% en comparación con la producción de plástico virgen
Salida de plástico reciclada Proyectado 100 millones de libras/año para 2025

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: recursos clave

Tecnología de purificación de reciclaje de plástico patentado

La tecnología central de Purecycle implica un proceso de purificación patentado que elimina el color, el olor y los contaminantes de los desechos plásticos de polipropileno (PP). La tecnología fue desarrollada originalmente por Procter & Juega y con licencia exclusiva a Purecycle.

Métrica de tecnología Especificación
Solicitudes de patentes Más de 45 solicitudes de patentes globales
Eficiencia de reciclaje Hasta 99% de extracción de contaminantes
Origen tecnológico Desarrollado en Procter & Jugar

Instalaciones de procesamiento de reciclaje

Purecycle opera una instalación de reciclaje a escala comercial en Ironton, Ohio.

  • Capacidad de la instalación: 119 millones de libras de polipropileno reciclado anualmente
  • Inversión total: aproximadamente $ 390 millones
  • Estado operativo: comisionado en 2022

Cartera de propiedades intelectuales

La propiedad intelectual de Purecycle representa un recurso clave significativo para la empresa.

Categoría de IP Detalles
Familias de patentes Aproximadamente 15 familias de patentes
Cobertura geográfica Protección internacional en múltiples jurisdicciones

Experiencia técnica en ingeniería de polímeros

La Compañía aprovecha el conocimiento especializado en el reciclaje e ingeniería de polímeros.

  • Tamaño del equipo de I + D: aproximadamente 35 profesionales técnicos
  • Engenerads de ingeniería: ingeniería de productos químicos, materiales e procesos

Equipo de reciclaje e infraestructura especializados

Purecycle ha invertido en infraestructura de reciclaje avanzada.

Categoría de equipo Especificación
Unidades de purificación Sistema de purificación basado en solventes
Tecnología de procesamiento Equipo avanzado de filtración y descontaminación
Inversión en infraestructura Más de $ 500 millones en expansiones de instalaciones planificadas

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: propuestas de valor

Producción de polipropileno reciclado ultra puro

La tecnología de reciclaje patentada de Purecycle puede procesar los desechos de polipropileno en 99.9% de resina reciclada pura. La tecnología de la compañía permite el reciclaje de plástico con un nivel de purificación que excede los estándares actuales de la industria.

Capacidad de reciclaje Nivel de purificación Tecnología de procesamiento
30,000 toneladas métricas/año (fase 1) 99.9% de polipropileno reciclado puro Purificación térmica/solvente

Reducción de desechos plásticos en vertederos y medio ambiente

El proceso de reciclaje de Purecycle aborda directamente los desafíos de desechos plásticos al convertir el plástico posterior al consumo en materiales reciclados de alta calidad.

  • Potencial anual de desechos plásticos: 275 millones de toneladas métricas a nivel mundial
  • Residuos reciclables de polipropileno: aproximadamente 55 millones de toneladas métricas
  • Tasa actual de reciclaje global para polipropileno: menos del 1%

Huella de carbono inferior

El proceso de reciclaje de la compañía reduce significativamente las emisiones de carbono en comparación con la producción de plástico virgen.

Reducción de emisiones de carbono Comparación con el plástico virgen
Aproximadamente 60-70% de emisiones de CO2 más bajas Reducción sustancial en el impacto ambiental

Solución rentable de reciclaje de plástico

Purecycle ofrece precios competitivos para polipropileno reciclado en comparación con los materiales de plástico virgen.

  • Costo de producción estimado: $ 0.80- $ 1.10 por libra
  • Virgin Polipropileno Precio de mercado: $ 1.20- $ 1.50 por libra
  • Ahorro de costos potenciales: 15-25% en comparación con el plástico virgen

Plástico reciclado de alta calidad para múltiples industrias

El polipropileno reciclado ultra puro sirve diversas aplicaciones industriales con una calidad consistente.

Industrias objetivo Aplicaciones potenciales
Automotor Componentes interiores, parachoques
Bienes de consumo Embalaje, artículos para el hogar
Electrónica Capas de los dispositivos, componentes

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: relaciones con los clientes

Acuerdos de licencia de tecnología

Purecycle ha establecido acuerdos de licencia de tecnología con múltiples fabricantes de plástico. A partir del cuarto trimestre de 2023, la compañía reportó 4 acuerdos de licencia activa con ingresos de licencias potenciales totales de $ 24.3 millones.

Socio de licencia Estado de acuerdo Ingresos potenciales
Coca-Cola consolidada Activo $ 8.5 millones
Estar protegido Activo $ 6.2 millones
Socio de la industria plástica A Activo $ 5.1 millones
Socio de la industria plástica B Activo $ 4.5 millones

Ventas directas a fabricantes de plástico

La estrategia de ventas directas de Purecycle se centra en la producción de polipropileno reciclado (RPP). En 2023, la compañía informó volúmenes de ventas directas de 2.350 toneladas métricas de plástico reciclado.

  • Precio de venta promedio por tonelada métrica: $ 2,100
  • Ingresos de ventas directos totales: $ 4.935 millones
  • Mercado objetivo: industrias de bienes de consumo, automotriz y envasado

Soporte técnico y consulta

Purecycle proporciona soporte técnico integral a través de equipos de ingeniería dedicados. En 2023, la compañía asignó $ 3.2 millones a los servicios de soporte técnico del cliente.

Categoría de apoyo Inversión anual Número de clientes compatibles
Consulta técnica en el sitio $ 1.5 millones 12 clientes
Soporte técnico remoto $ 1.1 millones 28 clientes
Programas de capacitación $600,000 15 sesiones de entrenamiento

Desarrollo de productos colaborativos

Purecycle se involucra en el desarrollo de productos colaborativos con socios clave de la industria. En 2023, la compañía invirtió $ 2.7 millones en iniciativas conjuntas de investigación y desarrollo.

  • Número de proyectos colaborativos activos: 6
  • Duración promedio del proyecto: 18 meses
  • Socios colaborativos: fabricantes de bienes de consumo, compañías de embalaje

Modelos de asociación de sostenibilidad

Purecycle ha desarrollado asociaciones estratégicas de sostenibilidad para expandir su impacto de economía circular. A partir de 2023, la compañía reportó 7 asociaciones de sostenibilidad activa.

Tipo de asociación Número de socios Impacto anual de sostenibilidad
Iniciativas de sostenibilidad corporativa 4 12,500 toneladas métricas de plástico reciclado
Colaboraciones ambientales de ONG 2 Programas de reducción de desechos plásticos
Asociaciones de investigación académica 1 Desarrollo de tecnología de reciclaje avanzado

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: canales

Equipo de ventas directas

Purecycle Technologies mantiene un equipo de ventas directo centrado en las ventas de tecnología de reciclaje de polipropileno. A partir de 2024, el equipo consta de 12 profesionales de ventas dedicados dirigidos a sectores industriales y de fabricación.

Métrico de canal de ventas 2024 datos
Tamaño del equipo de ventas directas 12 profesionales
Duración del ciclo de ventas promedio 6-9 meses
Industrias objetivo Embalaje, automotriz, bienes de consumo

Conferencias de la industria y ferias comerciales

Purecycle participa activamente en conferencias de reciclaje y sostenibilidad, con una inversión anual de $ 425,000 en ferias comerciales y participación de la conferencia.

  • Eventos del Consejo de Química Americana
  • Conferencia de reciclaje de plásticos
  • Foro de Economía Circular Mundial

Plataformas de marketing digital

El presupuesto de marketing digital para 2024 es de $ 750,000, distribuido en múltiples canales en línea.

Plataforma digital Inversión anual
LinkedIn $185,000
Ads de Google $275,000
Seminarios web específicos de la industria $120,000

Redes de asociación estratégica

Purecycle ha establecido 7 asociaciones estratégicas con organizaciones globales de fabricación y reciclaje.

  • Estar protegido
  • Marcas de Tupperware
  • Grupo global de Berry
  • Corporación Asahi Kasei

Plataformas de licencia de tecnología

La licencia de tecnología representa un canal crítico con acuerdos de licencia actuales valorados en $ 12.5 millones anuales.

Categoría de licencias Ingresos anuales
Licencia industrial $ 8.3 millones
Licencia internacional $ 4.2 millones

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: segmentos de clientes

Empresas de fabricación de plástico

Purecycle se dirige a los fabricantes de plástico que buscan polipropileno reciclado ultra pure (PP).

Segmento de mercado Volumen anual potencial Demanda de PP reciclada
Fabricantes a gran escala 50,000-100,000 toneladas métricas Mercado estimado de $ 750 millones

Fabricantes de bienes de consumo

Segmento de destino clave para soluciones de empaque sostenibles.

  • Supervisar & Gamble: asociación confirmada
  • Clientes potenciales en cuidado personal, productos para el hogar
Segmento de la industria Uso de plástico anual Objetivo de sostenibilidad
Bienes de consumo 2.5 millones de toneladas métricas 30% de contenido reciclado para 2025

Industria automotriz

Centrado en componentes de plástico reciclados de alto rendimiento.

  • Fabricantes de componentes interiores objetivo
  • Polipropileno reciclado de grado automotriz
Segmento automotriz Mercado de componentes de plástico Potencial plástico reciclado
Componentes interiores Mercado de $ 45 mil millones 15% de crecimiento en materiales reciclados

Industria del embalaje

Soluciones de embalaje sostenibles para varios sectores.

  • Envasado de alimentos
  • Embalaje industrial
  • Embalaje farmacéutico
Tipo de embalaje Tamaño anual del mercado Demanda de contenido reciclado
Envasado global $ 909 mil millones 25% objetivo de material reciclado

Corporaciones circulares centradas en la economía

Dirigido a empresas con compromisos agresivos de sostenibilidad.

  • Empresas con requisitos de informes de ESG
  • Corporaciones con objetivos de reducción de carbono
Segmento corporativo Inversión de sostenibilidad Compromiso material reciclado
Fortune 500 Companies $ 15.2 mil millones en economía circular 40% de compromiso de contenido reciclado

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: Estructura de costos

Gastos de investigación y desarrollo

Para el año fiscal 2023, Purecycy Technologies reportó gastos de I + D de $ 30.1 millones, en comparación con $ 24.7 millones en 2022.

Construcción de instalaciones de fabricación

Purecycle invirtió aproximadamente $ 250 millones en su primera instalación de reciclaje de polipropileno a escala comercial en Augusta, Georgia.

Ubicación de la instalación Inversión total Capacidad
Augusta, Georgia $ 250 millones 25,000 toneladas métricas por año

Escala de tecnología y comercialización

Los gastos de capital para la escala de tecnología en 2023 fueron de aproximadamente $ 45.2 millones.

  • Costos de licencia de tecnología: $ 5.3 millones
  • Desarrollo del equipo: $ 22.7 millones
  • Optimización del proceso: $ 17.2 millones

Mantenimiento de la propiedad intelectual

Los costos anuales de mantenimiento de la propiedad intelectual fueron de $ 2.1 millones en 2023.

Categoría de IP Número de patentes Costo de mantenimiento anual
Tecnología de reciclaje 17 $ 1.4 millones
Innovación de procesos 9 $ 0.7 millones

Costos operativos y administrativos

Los gastos operativos totales para 2023 fueron de $ 52.6 millones.

  • Salarios y salarios: $ 28.3 millones
  • Operaciones de la instalación: $ 12.5 millones
  • Marketing y ventas: $ 6.8 millones
  • Gastos administrativos generales: $ 5 millones

Purecycle Technologies, Inc. (PCT) - Modelo de negocio: flujos de ingresos

Tarifas de licencia de tecnología

Las tecnologías de Purecycle generaron $ 5.0 millones en ingresos por licencia para el año fiscal 2023. La compañía tiene acuerdos de licencia con múltiples fabricantes de polímeros globales.

Socio de licencia Valor de acuerdo Región geográfica
Estar protegido $ 2.5 millones Europa
Asahi Kasei $ 1.8 millones Asia Pacífico
Otros socios $700,000 Global

Ventas de productos de polipropileno reciclados

En 2023, Purecycle reportó $ 12.3 millones en ventas de productos de polipropileno reciclados, con un crecimiento proyectado del 45% para 2024.

  • Precio de venta promedio por tonelada métrica: $ 1,850
  • Capacidad de producción total: 25,000 toneladas métricas anualmente
  • Tasa de utilización actual: 62%

Servicios de consultoría de ingeniería

Los servicios de consultoría de ingeniería generaron $ 3.7 millones en ingresos para el año fiscal 2023.

Tipo de servicio Ganancia Segmento de clientes
Consultoría de diseño de procesos $ 2.1 millones Industria de plásticos
Servicios de transferencia de tecnología $ 1.6 millones Sector manufacturero

Potencial de crédito de carbono

Ingresos de crédito de carbono estimados para 2024: $ 2.5 millones basados ​​en volúmenes de compensación de carbono proyectados de 50,000 toneladas métricas.

Acuerdos de asociación estratégica

Las asociaciones estratégicas contribuyeron con $ 4.6 millones en ingresos para 2023.

Pareja Valor de acuerdo Enfoque de asociación
Invista $ 2.3 millones Desarrollo tecnológico
Miliken & Compañía $ 1.5 millones Innovación material
Otros socios $800,000 Varias colaboraciones

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Value Propositions

You're looking at the core reasons why brand owners and converters are lining up for PureCycle Technologies, Inc.'s (PCT) product. It's not just about recycling; it's about delivering a material that performs like virgin plastic while meeting tough sustainability targets. That's the value proposition in a nutshell.

The primary offering is Ultra-Pure Recycled Polypropylene (UPRP), branded as PureFive™. This isn't your typical mechanically recycled resin; PCT's proprietary process, licensed from Procter & Gamble, uses a solvent-based purification technology. This process is designed to strip out color, odor, and other contaminants from the #5 plastic waste feedstock, resulting in a resin that is like-new. As of the third quarter of 2025, PureCycle Technologies, Inc. finalized the development of its PureFive™ product portfolio, which includes grades suitable for a wide variety of uses.

The resin produced over the first quarter of 2025 shows consistent melt flow, mechanical properties, polyethylene, and ash content, which helps ensure processability across many applications. PCT now offers two main tiers: PureFive Choice™ and PureFive Ultra™, with compounding operations at the Ironton Facility expected to be complete by the end of 2025 to produce approximately 100 million annual pounds of single-pellet solutions.

Here's a quick look at the environmental claims tied to the Ironton, Ohio facility design, which serves as the initial benchmark:

Metric Projection vs. Virgin PP Source LCA Year
Lower Carbon Emissions 35% lower 2022 (Boundless)
Energy Consumption 79% less energy used 2022 (Boundless)

For the future European facility in Antwerp, a separate third-party LCA projected even better environmental performance, though these are expectations for a future site grid and design integration.

The material is engineered to be a drop-in solution, meaning converters don't need to overhaul their machinery. PureCycle Technologies, Inc. finalized the development of its product portfolio to provide these solutions for several high-value segments.

  • The global demand for biaxially oriented polypropylene (BOPP) film, a key target, represents approximately 30 billion pounds per year.
  • The company is actively working on applications for food-grade flexible film, thermoforming, injection molding, and textiles.
  • The Cleveland Browns used the Run It Back™ line of cups, made with up to 100% recycled content from PCT, for their souvenir player line during the 2025 season.
  • PCT expects to start shipping PureFive™ resin to a top five global Quick Service Restaurant in the fourth quarter of 2025.

Finally, the product directly helps brand owners meet their sustainability goals. PureCycle Technologies, Inc. achieved GreenCircle Certified's Recycled Content Certification for multiple grades of PureFive™ resin in June 2025. This third-party verification is a critical requirement for many procurement organizations looking to validate their use of post-consumer recycled (PCR) content. The company continues to build its sales pipeline with many top converters and brand owners, including Fortune 100 companies.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Customer Relationships

You're looking at how PureCycle Technologies, Inc. (PCT) builds and maintains its connections with customers as of late 2025. It's a highly involved process, especially since the material is new to many high-performance applications.

Direct, high-touch engagement for product qualification and trials is central to the strategy. For example, in the first quarter of 2025, PureCycle Technologies, Inc. was in the midst of more than 30 trials with potential customers. By Q1 2025, the pipeline included 33 active trials and 55 pending trials across segments like rigid packaging, flexible packaging, and automotive/compounding. These early engagements represented a potential volume of approximately 300-550 million pounds. By the second quarter of 2025, the company reported that 17 customer applications had advanced to post-trial discussions. The goal is clearly to move customers from testing to purchasing, as seen by Q3 2025 when management noted momentum with brand owners moving beyond trials to beginning to purchase the resin.

The agreements being signed are strategic and aim for guaranteed volume over the long term. A concrete example is the partnership with Emerald Carpets, which included a commercial supply agreement for 5 million pounds annually of PureFive™ resin. Looking ahead, initial volume indications from key projects, including Emerald, Proctor and Gamble, and QSR Coffee Lids, are in the range of about 40 to 50 million pounds annually at full ramp. This focus on securing volume is critical for justifying capacity expansion.

Collaborative development of specific resin grades, such as PureFive Choice™, is a key relationship driver. Through customer interactions, PureCycle Technologies, Inc. developed a wide-ranging portfolio of these customizable blend grades. For instance, initial tests with Brückner Maschinenbau GmbH for BOPP film trials utilized blends ranging from 15% to 50% of PureFive Choice™ resin. The company expects to complete the installation of its Ironton compounding operations by the end of 2025, which will enable the production of approximately 100 million annual pounds of these single-pellet solutions for customers. Furthermore, bringing compounding in-house is projected to eliminate approximately $4 million of annualized third-party costs associated with producing the PureFive Choice™ resin.

The sales effort is definitely focused on the largest potential users. PureCycle Technologies, Inc. continues to progress and convert its sales pipeline with many of the top converters and brand owners, including Fortune 100 companies. A significant near-term milestone involves a top five global QSR (Quick Service Restaurant), with whom the company expects to begin shipping PureFive™ resin in the fourth quarter of 2025. The relationship with The Procter & Gamble Company (P&G) is particularly deep, transitioning to an operational relationship where the teams meet weekly and are well aligned.

Technical support is woven into these relationships to ensure successful integration. The focus has shifted more towards converting these large applications into sales, given the technical successes achieved with the product line. The company has developed compounds with PureFive™ resin for P&G applications like Old Spice®, Febreze®, Tide®, Cascade®, and Metamucil®, with industrial molding trials scheduled. The ability to provide drop-in solutions for various applications, including food-grade flexible film, thermoforming, and injection molding, is what helps secure these deep customer ties.

Here's a snapshot of the commercial pipeline activity as of the Q3 2025 update:

Customer Engagement Metric Data Point (Late 2025 Context)
Active/Pending Trials (Q1 2025 Peak) 33 active and 55 pending trials reported.
Post-Trial Negotiations (Q2 2025) 17 customer applications in post-trial discussions.
Targeted Annual Volume (Key Projects) Indications between 40 to 50 million pounds annually from four to five key projects.
Secured Annual Offtake Volume 5 million pounds annually with Emerald Carpets.
In-House Compounding Capacity Expected to produce approximately 100 million annual pounds of single-pellet solutions by year-end 2025.
Key Customer Alignment Frequency Weekly meetings with The Procter & Gamble Company.

You can see the entire customer relationship structure is built around proving performance in demanding applications, which then locks in multi-year volume commitments.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Channels

You're looking at how PureCycle Technologies, Inc. (PCT) gets its PureFive™ resin into the hands of customers as of late 2025. The channels strategy is clearly centered on direct engagement with major end-users, supported by a rapidly scaling, centralized production hub that is simultaneously building out a global footprint.

Direct sales force to major converters and brand owners

The commercial channel relies heavily on direct engagement, moving customers from initial trials to firm purchase agreements. As of the third quarter of 2025, PureCycle Technologies, Inc. is actively converting its sales pipeline, which includes numerous top converters and brand owners, notably including Fortune 100 companies. The momentum is shifting from testing to purchasing, which is key for revenue realization. For instance, the company is in post-trial negotiations for more than 15 applications as of the end of Q2 2025.

The progress with key strategic partners is a primary channel indicator. The Procter & Gamble Company (P&G) qualification process is advancing, with scaled production tests for select bottle caps scheduled for September 2025, aiming for product in stores by early 2026. Furthermore, the company expects to start shipping PureFive™ resin to a top five global Quick Service Restaurant (QSR) in the fourth quarter of 2025.

Commercial Metric Value as of Late 2025 Data Reporting Period
Recognized Revenue $2.4 million Q3 2025
Recognized Revenue $1.7 million Q2 2025
Post-Trial Negotiations (Applications) More than 15 Q2 2025
Total Resin Produced (YTD Q3) 10.6 million pounds (3.4M in Q2 + 7.2M in Q3) Q3 2025

Ironton, Ohio, purification facility as the primary production hub

The Ironton, Ohio, purification facility remains the core production channel for supplying the initial commercial demand. Operational improvements have been significant; onstream time reached nearly 90% in April 2025. The facility achieved a record quarterly production of 7.2 million pounds of pellets in the third quarter of 2025, which is nearly equal to the amount produced in the first half of 2025. They successfully completed a rate test at 14,000 pounds per hour on August 1, 2025.

To enhance this channel, PureCycle Technologies, Inc. is integrating compounding operations by year-end 2025, adding approximately 100 million pounds of annual compounding capacity for single-pellet solutions. This in-house compounding should simplify supply chain operations and increase the overall volume available from Ironton.

Ironton Production Metric Value Date/Period
Record Quarterly Production 7.2 million pounds Q3 2025
Monthly Production Record 3.3 million pounds September 2025
Rate Test Achieved 14,000 pounds per hour August 1, 2025
Added Compounding Capacity ~100 million annual pounds Expected by year-end 2025

Planned future global facilities (Augusta, Thailand, Belgium) for regional supply

The growth channel involves establishing regional hubs to serve global markets more efficiently, aiming for a total installed capacity of one billion pounds across the United States, Europe, and Asia before 2030. The expansion is being fueled by a recent $300 million capital raise executed in June 2025.

The first expansion steps are focused on Thailand and Belgium, leveraging existing infrastructure to reduce capital expenditure costs and speed up timelines. The Augusta, Georgia, facility will proceed with a Generation 2 design, which is expected to house a line with a capacity greater than 300 million pounds per year before compounding.

  • Thailand (Rayong) Line: 130 million pounds annual capacity; construction starts in the second half of 2025, mechanical completion expected in 2027.
  • Belgium (Antwerp) Line: 130 million pounds annual capacity; projected operational in 2028.
  • Augusta, GA (Gen 2): First purification line expected operational in 2029; PreP facility expected operational in mid-2026.

Logistics network for sourcing feedstock and shipping finished resin

The logistics channel begins with securing feedstock, which is critical for maintaining production rates. PureCycle Technologies, Inc. has established a Feed PreP facility in Denver, Pennsylvania, which began operations in October 2024, to process waste polypropylene. For the international expansion, key feedstock Letters of Intent (LOIs) have been signed for the Thailand project, targeting more than 100 million pounds annually. The company's pricing model, Feedstock+, is designed to mitigate operating margin volatility related to feedstock costs.

Industry conferences and trade shows for commercial outreach

While specific dollar amounts for marketing channels like conferences aren't detailed, the success in moving beyond trials is the direct result of this outreach. The company has been actively engaged in numerous customer interactions, leading to the development of a wide-ranging portfolio of PureFive Choice™ resin grades for applications like food-grade film, injection molding, and thermoforming. The progress in trials, such as those with Brückner Maschinenbau GmbH for biaxially oriented polypropylene (BOPP) film-a market representing approximately 30 billion pounds globally per year-demonstrates the effectiveness of these commercial engagement channels.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Customer Segments

Global Quick Service Restaurants (QSRs) and food packaging companies.

  • PureCycle Technologies expects to begin shipping PureFive™ resin to a top five global QSR in the fourth quarter of 2025.
  • Initial volume indications from this top five QSR group are in the range of about 40 to 50 million pounds annually at full ramp, with ramping expected in 2026.
  • The company is working to finalize agreements with three of the top five quick service restaurant companies.
  • Resin grades have been developed for applications like cups and coffee lids.

Fortune 100 consumer packaged goods (CPG) brand owners.

  • PureCycle Technologies continues to convert the sales pipeline with many top converters and brand owners, including Fortune 100 companies.
  • The Procter & Gamble Company (P&G) is a key partner, with cap shipments planned for converters in the fourth quarter of 2025 and shelf appearance in early 2026.

Resin producers and plastic converters seeking sustainable inputs.

PureCycle Technologies has established strategic partnerships and supply contracts across the plastics value chain with resin producers and converters.

Customer Type/Application Focus Quantifiable Metric/Volume Status/Timeline
Converters/Brand Owners (General Pipeline) 75 to 100 projects churning through the hopper Beyond initial high-visibility customers.
Ironton Compounding Solutions Approximately 100 million annual pounds of single-pellet solutions Expected to be enabled by completion of compounding operations by year-end 2025.
Resin Producers (Feedstock LOIs - Thailand) Targeting more than 100 million pounds annually Key feedstock Letters of Intent signed for the Thailand project.

Textile and automotive manufacturers needing high-quality recycled PP.

The PureFive™ product portfolio includes drop-in solutions for textile applications, film, thermoforming, and injection molding.

  • A commercial supply agreement is in place with Emerald Carpets for 5 million pounds annually of PureFive™ resin for fiber production.
  • The global demand for Biaxially Oriented Polypropylene (BOPP) film, an application where PureCycle made progress in trials, represents approximately 30 billion pounds per year.
  • The resin has been successfully molded into various polypropylene packaging applications.

Investors focused on ESG (Environmental, Social, and Governance) defintely.

The company's focus is on recycling the approximately 170 billion pounds of Polypropylene (PP) produced every year, which has averaged a 5% rate of growth over the last five years.

Financing/Investment Event Amount/Value Date/Status
Series B Capital Raise (June 2025) $300 million Executed with new and existing investors.
Unrestricted Cash on Hand (End of Q3 2025) Just over $234 million As of the end of the third quarter of 2025.
Revenue Bonds Held for Future Sale About $87 million Planned to be sold to further support growth initiatives.
EU Innovation Fund Grant Application (Belgium Project) €40 million Accepted and advanced to the grant agreement negotiation phase.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Cost Structure

You're looking at the core expenditures that keep PureCycle Technologies, Inc. running and building out its capacity, which is a heavy lift for a process-intensive business like this. The costs are dominated by building out the physical plants and the ongoing expense of the specialized purification technology.

Significant Capital Expenditures (CAPEX) for New Facility Construction

Building out the physical footprint is the largest initial drain. The Augusta, Georgia, facility, which is their first U.S. cluster site, had an initial planned investment of $440 million for Phase 1, covering three initial lines. This Augusta site is slated for an enhancement to house a larger Gen 2 line, with a final design capacity projected to be greater than 300 million pounds per year. Globally, PureCycle Technologies, Inc. has major expansion plans for new facilities in Belgium and Thailand, which are expected to cost around $2 billion in total. Construction on these new international lines was planned to begin in the second half of 2025.

Raw Material (Polypropylene Waste) Procurement and Preprocessing Costs

Securing the feedstock-the polypropylene waste-is a direct cost tied to production volume. While specific 2025 procurement costs aren't detailed, earlier feedstock discussions for the Augusta facility's first two lines were supported by Letters of Intent (LOIs) covering approximately 215 million pounds of material. The company's process is designed to handle a wide range of contamination levels, which impacts preprocessing costs.

Operating Expenses (OPEX) for the Solvent-Based Purification Process

The solvent-based purification process carries inherent operating costs. For context on the scale of operational spending, the Operating Costs for the three months ended June 30, 2023, were reported as $14,023 thousand (or $14.023 million). Furthermore, Selling, General & Administrative (SG&A) costs were noted as being higher than expected to support the business, including Ironton support and labor inflation.

Research and Development (R&D) for Gen-2 Purification Design

R&D is focused on refining the technology, particularly for the next generation. The Gen-2 design for the enhanced Augusta facility is expected to incorporate learnings from the flagship Ironton, Ohio facility. The R&D team also achieved successes in developing compounds that perform similarly to virgin polypropylene for specific applications, such as continuous filament yarns.

Interest Expense on Total Consolidated Debt

Financing the massive CAPEX results in significant interest obligations. As of the end of 2024, PureCycle Technologies, Inc. reported total consolidated debt of $346.6 million. For the nine months ending September 30, 2024, higher interest payments on debt totaled $31.1 million, which included payments related to green convertible notes and Revenue Bonds. More recently, for the nine months ended May 31, 2025, the reported Interest expense, net, was $319 thousand.

Here's a quick look at some of the key cost drivers and associated figures we have:

Cost Category Specific Metric/Component Reported Amount Date/Period
CAPEX (Augusta Initial) Phase 1 Investment (3 lines) $440 million Announced July 2021
CAPEX (Global Expansion) Belgium and Thailand Facilities Estimate Around $2 billion Announced June 2025
Debt Obligation Total Consolidated Debt $346.6 million December 31, 2024
Interest Expense (Recent) Interest Expense, net (YTD) $319 thousand Nine Months Ended May 31, 2025
Interest Expense (Prior Period) Higher Interest Payments on Debt (YTD) $31.1 million Nine Months Ended September 30, 2024
OPEX (Baseline) Operating Costs $14,023 thousand Three Months Ended June 30, 2023

You can see the debt load is substantial, and the interest component, while seemingly small in the May 2025 YTD figure compared to the prior year's nine-month total, is highly dependent on the timing of debt draws and payments, especially concerning the Revenue Bonds.

  • Feedstock under LOI for Augusta Lines 1 & 2: Approximately 215 million pounds.
  • Projected Augusta Gen 2 Capacity: Greater than 300 million pounds per year.
  • New Facility Construction Start (Thailand/Antwerp): Second half of 2025.

Finance: draft 13-week cash view by Friday.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Revenue Streams

You're looking at the early monetization phase for PureCycle Technologies, Inc. (PCT), where revenue is just starting to flow from their Ironton facility while significant capital is being secured to fund global scale. Honestly, the revenue stream is currently a mix of initial product sales and non-operating financing proceeds, which is typical for a company scaling up patented technology.

The core revenue driver is the Sales of PureFive™ ultra-pure recycled polypropylene resin. You see the initial commercial traction in the reported figures.

Here's a look at the recognized sales revenue as of the end of Q3 2025:

Metric Amount
Recognized Revenue (Nine Months Ended September 30, 2025) $5.66 million
Recognized Revenue (Q3 2025 Only) $2.43 million
Ironton Facility Production (Q3 2025 Total) 7.2 million pounds
Ironton Facility Production (September 2025 Monthly Record) 3.3 million pounds

The path to consistent, large-scale revenue is being paved by securing major customer commitments. These are your Long-term offtake agreements providing future revenue certainty, moving beyond simple trials.

  • Shipments to a top-five global Quick Service Restaurant (QSR) expected in Q4 2025.
  • Procter & Gamble (P&G) cap shipments planned for converters in Q4 2025.
  • The company is in post-trial negotiations for more than 15 applications.

Also keep an eye on Potential revenue from co-product sales. The team has successfully transformed co-product 1 and co-product 2 into a market-ready form, which unlocks additional revenue streams beyond the main resin product.

To fund the massive global expansion-targeting one billion pounds of installed capacity by 2030 and projected $600 million in annual EBITDA by that year-PureCycle Technologies, Inc. has relied heavily on capital raises. These are critical non-sales revenue components right now.

The most significant recent event was the Proceeds from capital raises, including the $300 million Series B preferred stock.

Financing Event Gross Proceeds Date Closed
Series B Convertible Perpetual Preferred Stock $300 million June 20, 2025
Series B Dividend Rate 7% per annum N/A
Revenue Bonds Sold (Q2 2025) Approx. $10.5 million Q2 2025
Revenue Bonds Sold (Q1 2025) Approx. $26.8 million Q1 2025

The Series B shares carry a 7% per annum cumulative dividend, payable in kind or cash at the Company's option. That's a key financial term you need to track. Finance: draft 13-week cash view by Friday.


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