PureCycle Technologies, Inc. (PCT) Business Model Canvas

PureCycle Technologies, Inc. (PCT): Modelo de negócios Canvas [Jan-2025 Atualizado]

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PureCycle Technologies, Inc. (PCT) Business Model Canvas

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No cenário em rápida evolução da tecnologia sustentável, a PureCycle Technologies, Inc. (PCT) surge como um inovador inovador, revolucionando a reciclagem de plástico com seu processo de purificação de ponta. Ao transformar resíduos plásticos em polipropileno reciclado ultra-puro, o PCT não está apenas resolvendo desafios ambientais, mas criando uma solução de economia circular transformadora que promete reduzir drasticamente a poluição plástica, oferecendo alternativas econômicas à produção de plástico virgem. Seu modelo de negócios exclusivo, alimentado por parcerias estratégicas e tecnologia inovadora, as posiciona na vanguarda da fabricação sustentável, atraindo a atenção das indústrias globais que buscam soluções inovadoras de reciclagem.


PureCycle Technologies, Inc. (PCT) - Modelo de negócios: Parcerias -chave

Procter & Gamble (parceiro de licenciamento de tecnologia estratégica)

O PureCycle assinou um contrato de licenciamento global exclusivo com a Procter & Gamble em 2019. A parceria fornece ao PCT acesso à tecnologia de reciclagem de polipropileno da P&G.

Detalhes da parceria Dados específicos
Ano do acordo 2019
Origem tecnológica Procter & Jogar
Tipo de licença Licença global exclusiva

Energias totais (parceiro de licenciamento e desenvolvimento global)

As energias totais investiram US $ 60 milhões em PureCycle em 2021 para apoiar a expansão da tecnologia de reciclagem global.

Parâmetro de investimento Valor
Valor do investimento US $ 60 milhões
Ano de investimento 2021

Berry Global Group (colaboração em potencial de reciclagem de plástico)

O Berry Global Group foi identificado como um potencial parceiro estratégico para iniciativas de reciclagem de plástico.

  • Colaboração potencial em tecnologia de reciclagem plástica
  • Explorando o desenvolvimento de infraestrutura de reciclagem conjunta

Empresas de engenharia química para desenvolvimento de tecnologia

O PureCycle colabora com várias empresas de engenharia química para aprimorar a tecnologia de reciclagem.

Foco de colaboração Aspecto tecnológico
Otimização do processo Purificação de polipropileno
Escalabilidade da tecnologia Pesquisa de aplicação industrial

Instituições de Pesquisa em Tecnologia Ambiental

O PureCycle mantém parcerias com instituições de pesquisa para avançar nas tecnologias de reciclagem.

  • Melhoria contínua da tecnologia
  • Pesquisa de Metodologia de Reciclagem Avançada

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: Atividades -chave

Desenvolvimento avançado de tecnologia de reciclagem de plástico de polipropileno

A tecnologia principal do PureCycle envolve a remoção de cores, odor e outros contaminantes de resíduos de plástico de polipropileno. O processo de purificação patenteado da empresa permite a criação de polipropileno reciclado ultra-puro.

Métrica de tecnologia Dados específicos
Aplicações de patentes Mais de 45 patentes arquivadas
Eficiência tecnológica 99,9% de remoção de contaminantes
Investimento em P&D (2023) US $ 22,4 milhões

Processo de purificação proprietária para resíduos plásticos

A empresa utiliza uma tecnologia de purificação baseada em solvente única que transforma resíduos de plástico em resina semelhante à virgem.

  • Processo de purificação baseado em solvente
  • Remove contaminantes de cor, odor e química
  • Permite a reciclagem mecânica de polipropileno

Construção de plantas de reciclagem de escala comercial

Localização da planta Capacidade Conclusão esperada
Condado de Lawrence, Ohio 50 milhões de libras/ano 2024

Licenciamento e comercialização de tecnologia

O PureCycle busca ativamente acordos de licenciamento com fabricantes de plástico globais e empresas de reciclagem.

Métrica de licenciamento Status atual
Parcerias estratégicas Coca-Cola, Procter & Jogar
Receita de licenciamento (2023) US $ 3,2 milhões

Inovação da economia circular plástica sustentável

  • Desenvolvendo soluções de reciclagem de circuito fechado
  • Direcionando a produção 100% reciclada de polipropileno
  • Reduzindo o consumo de plástico virgem
Métrica de sustentabilidade Valor alvo
Redução de emissão de carbono 50% em comparação com a produção de plástico virgem
Saída de plástico reciclado Projetado 100 milhões de libras/ano até 2025

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: Recursos -chave

Tecnologia patenteada de purificação de reciclagem plástica

A tecnologia principal da PureCycle envolve um processo de purificação proprietário que remove a cor, o odor e os contaminantes do resíduos de plástico de polipropileno (PP). A tecnologia foi originalmente desenvolvida por Procter & Jogue e exclusivamente licenciado ao PureCycle.

Métrica de tecnologia Especificação
Aplicações de patentes Mais de 45 pedidos de patentes globais
Eficiência de reciclagem Até 99% de remoção de contaminantes
Origem tecnológica Desenvolvido em Procter & Jogar

Instalações de processamento de reciclagem

O PureCycle opera uma instalação de reciclagem em escala comercial em Ironton, Ohio.

  • Capacidade da instalação: 119 milhões de libras de polipropileno reciclado anualmente
  • Investimento total: aproximadamente US $ 390 milhões
  • Status operacional: encomendado em 2022

Portfólio de propriedade intelectual

A propriedade intelectual da PureCycle representa um recurso -chave significativo para a empresa.

Categoria IP Detalhes
Famílias de patentes Aproximadamente 15 famílias de patentes
Cobertura geográfica Proteção internacional em múltiplas jurisdições

Experiência técnica em engenharia de polímeros

A empresa aproveita o conhecimento especializado em reciclagem e engenharia de polímeros.

  • Tamanho da equipe de P&D: aproximadamente 35 profissionais técnicos
  • Antecedentes de engenharia: engenharia química, materiais e de processo

Equipamentos de reciclagem e infraestrutura especializados

O PureCycle investiu em infraestrutura avançada de reciclagem.

Categoria de equipamento Especificação
Unidades de purificação Sistema de purificação baseado em solvente proprietário
Tecnologia de processamento Equipamento avançado de filtração e descontaminação
Investimento de infraestrutura Mais de US $ 500 milhões em expansões de instalações planejadas

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: proposições de valor

Produção de polipropileno reciclado ultra-puro

A tecnologia de reciclagem proprietária do PureCycle pode processar resíduos de polipropileno em 99,9% de resina reciclada pura. A tecnologia da empresa permite a reciclagem plástica com um nível de purificação que exceda os padrões atuais do setor.

Capacidade de reciclagem Nível de purificação Tecnologia de processamento
30.000 toneladas métricas/ano (fase 1) 99,9% de polipropileno reciclado puro Purificação térmica/baseada em solvente

Resíduos plásticos reduzidos em aterros e meio ambiente

O processo de reciclagem do PureCycle aborda diretamente os desafios de resíduos plásticos convertendo plástico pós-consumidor em materiais reciclados de alta qualidade.

  • Potencial anual de resíduos plásticos: 275 milhões de toneladas globalmente
  • Resíduos recicláveis ​​de polipropileno: aproximadamente 55 milhões de toneladas métricas
  • Taxa de reciclagem global atual para polipropileno: menos de 1%

Pedra de carbono inferior

O processo de reciclagem da empresa reduz significativamente as emissões de carbono em comparação à produção de plástico virgem.

Redução de emissão de carbono Comparação com plástico virgem
Aproximadamente 60-70% de emissões de CO2 menores Redução substancial no impacto ambiental

Solução de reciclagem plástica econômica

O PureCycle oferece preços competitivos para polipropileno reciclado em comparação com materiais plásticos virgens.

  • Custo estimado de produção: US $ 0,80 a US $ 1,10 por libra
  • Preço de mercado de polipropileno virgem: US $ 1,20 a US $ 1,50 por libra
  • Economia de custos potencial: 15-25% em comparação com o plástico virgem

Plástico reciclado de alta qualidade para vários setores

O polipropileno reciclado ultra-puro serve diversas aplicações industriais com qualidade consistente.

Indústrias -alvo Aplicações em potencial
Automotivo Componentes internos, pára -choques
Bens de consumo Embalagem, utensílios domésticos
Eletrônica Invólucros de dispositivo, componentes

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: Relacionamentos do cliente

Acordos de licenciamento de tecnologia

A PureCycle estabeleceu acordos de licenciamento de tecnologia com vários fabricantes de plástico. A partir do quarto trimestre de 2023, a Companhia registrou 4 acordos de licenciamento ativos com receita total de licenciamento potencial de US $ 24,3 milhões.

Parceiro de licenciamento Status do acordo Receita potencial
Coca-Cola consolidada Ativo US $ 8,5 milhões
Nestlé Ativo US $ 6,2 milhões
Parceiro da indústria plástica A Ativo US $ 5,1 milhões
Parceiro da indústria plástica B Ativo US $ 4,5 milhões

Vendas diretas para fabricantes de plástico

A estratégia de vendas direta do PureCycle se concentra na produção de polipropileno reciclado (RPP). Em 2023, a empresa relatou volumes de vendas diretas de 2.350 toneladas de plástico reciclado.

  • Preço médio de venda por ton métrica: US $ 2.100
  • Receita total de vendas direta: US $ 4,935 milhões
  • Mercado -alvo: indústrias de bens de consumo, automotivo e embalagem

Suporte técnico e consulta

O PureCycle fornece suporte técnico abrangente por meio de equipes de engenharia dedicadas. Em 2023, a empresa alocou US $ 3,2 milhões aos serviços de suporte técnico de clientes.

Categoria de suporte Investimento anual Número de clientes suportados
Consulta técnica no local US $ 1,5 milhão 12 clientes
Suporte técnico remoto US $ 1,1 milhão 28 clientes
Programas de treinamento $600,000 15 sessões de treinamento

Desenvolvimento de produtos colaborativos

O PureCycle se envolve no desenvolvimento de produtos colaborativos com os principais parceiros da indústria. Em 2023, a empresa investiu US $ 2,7 milhões em iniciativas conjuntas de pesquisa e desenvolvimento.

  • Número de projetos colaborativos ativos: 6
  • Duração média do projeto: 18 meses
  • Parceiros colaborativos: fabricantes de bens de consumo, empresas de embalagens

Modelos de parceria de sustentabilidade

A PureCycle desenvolveu parcerias estratégicas de sustentabilidade para expandir seu impacto na economia circular. A partir de 2023, a Companhia relatou 7 parcerias ativas de sustentabilidade.

Tipo de parceria Número de parceiros Impacto anual de sustentabilidade
Iniciativas de sustentabilidade corporativa 4 12.500 toneladas de plástico reciclado
Colaborações de ONGs ambientais 2 Programas de redução de resíduos de plástico
Parcerias de pesquisa acadêmica 1 Desenvolvimento avançado de tecnologia de reciclagem

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: Canais

Equipe de vendas diretas

A PureCycle Technologies mantém uma equipe de vendas direta focada nas vendas de tecnologia de reciclagem de polipropileno. A partir de 2024, a equipe consiste em 12 profissionais de vendas dedicados direcionados aos setores industrial e de manufatura.

Métrica do canal de vendas 2024 dados
Tamanho direto da equipe de vendas 12 profissionais
Comprimento médio do ciclo de vendas 6-9 meses
Indústrias -alvo Embalagem, automotivo, bens de consumo

Conferências e feiras do setor

O PureCycle participa ativamente de conferências de reciclagem e sustentabilidade, com um investimento anual de US $ 425.000 em feira e participação da conferência.

  • Eventos do Conselho de Química Americana
  • Conferência de Reciclagem de Plásticos
  • Fórum de Economia Circular Mundial

Plataformas de marketing digital

O orçamento de marketing digital para 2024 é de US $ 750.000, distribuído em vários canais on -line.

Plataforma digital Investimento anual
LinkedIn $185,000
Google anúncios $275,000
Webinars específicos da indústria $120,000

Redes de parceria estratégica

A PureCycle estabeleceu 7 parcerias estratégicas com organizações globais de fabricação e reciclagem.

  • Nestlé
  • Marcas Tupperware
  • Berry Global Group
  • Asahi Kasei Corporation

Plataformas de licenciamento de tecnologia

O licenciamento de tecnologia representa um canal crítico com contratos de licenciamento atuais avaliados em US $ 12,5 milhões anualmente.

Categoria de licenciamento Receita anual
Licenciamento industrial US $ 8,3 milhões
Licenciamento internacional US $ 4,2 milhões

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: segmentos de clientes

Empresas de manufatura plásticas

O PureCycle tem como alvo os fabricantes de plástico que buscam polipropileno reciclado ultra-puro (PP).

Segmento de mercado Volume anual potencial Demanda de PP reciclada
Fabricantes em larga escala 50.000-100.000 toneladas métricas Mercado estimado de US $ 750 milhões

Fabricantes de bens de consumo

Principais segmentos de destino para soluções de embalagem sustentável.

  • Procter & Gamble: Parceria confirmada
  • Clientes em potencial em cuidados pessoais, produtos domésticos
Segmento da indústria Uso plástico anual Alvo de sustentabilidade
Bens de consumo 2,5 milhões de toneladas métricas 30% de conteúdo reciclado até 2025

Indústria automotiva

Focado em componentes plásticos reciclados de alto desempenho.

  • Fabricantes de componentes interiores alvo
  • Polipropileno reciclado de grau automotivo
Segmento automotivo Mercado de componentes plásticos Potencial plástico reciclado
Componentes internos Mercado de US $ 45 bilhões 15% de crescimento em materiais reciclados

Indústria de embalagens

Soluções de embalagem sustentáveis ​​para vários setores.

  • Embalagem de alimentos
  • Embalagem industrial
  • Embalagem farmacêutica
Tipo de embalagem Tamanho anual do mercado Demanda de conteúdo reciclado
Embalagem global US $ 909 bilhões Alvo de material reciclado de 25%

Corporações circulares focadas na economia

Direcionando empresas com compromissos agressivos de sustentabilidade.

  • Empresas com requisitos de relatórios ESG
  • Corporações com metas de redução de carbono
Segmento corporativo Investimento de sustentabilidade Compromisso material reciclado
Fortune 500 empresas US $ 15,2 bilhões em economia circular 40% de promessa de conteúdo reciclado

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: estrutura de custos

Despesas de pesquisa e desenvolvimento

Para o ano fiscal de 2023, a PureCycle Technologies relatou despesas de P&D de US $ 30,1 milhões, em comparação com US $ 24,7 milhões em 2022.

Construção de instalações de fabricação

A PureCycle investiu aproximadamente US $ 250 milhões em sua primeira instalação de reciclagem de polipropileno em escala comercial em Augusta, na Geórgia.

Localização da instalação Investimento total Capacidade
Augusta, Geórgia US $ 250 milhões 25.000 toneladas métricas por ano

Escala de tecnologia e comercialização

As despesas de capital para escala de tecnologia em 2023 foram de aproximadamente US $ 45,2 milhões.

  • Custos de licenciamento de tecnologia: US $ 5,3 milhões
  • Desenvolvimento de equipamentos: US $ 22,7 milhões
  • Otimização do processo: US $ 17,2 milhões

Manutenção da propriedade intelectual

Os custos anuais de manutenção da propriedade intelectual foram de US $ 2,1 milhões em 2023.

Categoria IP Número de patentes Custo de manutenção anual
Tecnologia de reciclagem 17 US $ 1,4 milhão
Inovação do processo 9 US $ 0,7 milhão

Custos operacionais e administrativos

As despesas operacionais totais para 2023 foram de US $ 52,6 milhões.

  • Salários e salários: US $ 28,3 milhões
  • Operações da instalação: US $ 12,5 milhões
  • Marketing e vendas: US $ 6,8 milhões
  • Despesas administrativas gerais: US $ 5 milhões

PureCycle Technologies, Inc. (PCT) - Modelo de negócios: fluxos de receita

Taxas de licenciamento de tecnologia

As tecnologias da PureCycle geraram US $ 5,0 milhões em receita de licenciamento para o ano fiscal de 2023. A Companhia possui acordos de licenciamento com vários fabricantes globais de polímeros.

Parceiro de licenciamento Valor do acordo Região geográfica
Nestlé US $ 2,5 milhões Europa
Asahi Kasei US $ 1,8 milhão Ásia -Pacífico
Outros parceiros $700,000 Global

Vendas de produtos de polipropileno reciclado

Em 2023, o PureCycle registrou US $ 12,3 milhões em vendas de produtos de polipropileno reciclado, com crescimento projetado de 45% para 2024.

  • Preço médio de venda por ton métrica: US $ 1.850
  • Capacidade total de produção: 25.000 toneladas métricas anualmente
  • Taxa de utilização atual: 62%

Serviços de Consultoria em Engenharia

Os serviços de consultoria de engenharia geraram US $ 3,7 milhões em receita para o ano fiscal de 2023.

Tipo de serviço Receita Segmento de cliente
Consultoria de design de processos US $ 2,1 milhões Indústria de plásticos
Serviços de transferência de tecnologia US $ 1,6 milhão Setor de manufatura

Potencial de crédito de carbono

Receita estimada de crédito de carbono para 2024: US $ 2,5 milhões com base em volumes projetados de compensação de carbono de 50.000 toneladas métricas.

Acordos de parceria estratégica

As parcerias estratégicas contribuíram com US $ 4,6 milhões em receita para 2023.

Parceiro Valor do acordo Foco em parceria
Invista US $ 2,3 milhões Desenvolvimento de Tecnologia
Milliken & Empresa US $ 1,5 milhão Inovação material
Outros parceiros $800,000 Várias colaborações

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Value Propositions

You're looking at the core reasons why brand owners and converters are lining up for PureCycle Technologies, Inc.'s (PCT) product. It's not just about recycling; it's about delivering a material that performs like virgin plastic while meeting tough sustainability targets. That's the value proposition in a nutshell.

The primary offering is Ultra-Pure Recycled Polypropylene (UPRP), branded as PureFive™. This isn't your typical mechanically recycled resin; PCT's proprietary process, licensed from Procter & Gamble, uses a solvent-based purification technology. This process is designed to strip out color, odor, and other contaminants from the #5 plastic waste feedstock, resulting in a resin that is like-new. As of the third quarter of 2025, PureCycle Technologies, Inc. finalized the development of its PureFive™ product portfolio, which includes grades suitable for a wide variety of uses.

The resin produced over the first quarter of 2025 shows consistent melt flow, mechanical properties, polyethylene, and ash content, which helps ensure processability across many applications. PCT now offers two main tiers: PureFive Choice™ and PureFive Ultra™, with compounding operations at the Ironton Facility expected to be complete by the end of 2025 to produce approximately 100 million annual pounds of single-pellet solutions.

Here's a quick look at the environmental claims tied to the Ironton, Ohio facility design, which serves as the initial benchmark:

Metric Projection vs. Virgin PP Source LCA Year
Lower Carbon Emissions 35% lower 2022 (Boundless)
Energy Consumption 79% less energy used 2022 (Boundless)

For the future European facility in Antwerp, a separate third-party LCA projected even better environmental performance, though these are expectations for a future site grid and design integration.

The material is engineered to be a drop-in solution, meaning converters don't need to overhaul their machinery. PureCycle Technologies, Inc. finalized the development of its product portfolio to provide these solutions for several high-value segments.

  • The global demand for biaxially oriented polypropylene (BOPP) film, a key target, represents approximately 30 billion pounds per year.
  • The company is actively working on applications for food-grade flexible film, thermoforming, injection molding, and textiles.
  • The Cleveland Browns used the Run It Back™ line of cups, made with up to 100% recycled content from PCT, for their souvenir player line during the 2025 season.
  • PCT expects to start shipping PureFive™ resin to a top five global Quick Service Restaurant in the fourth quarter of 2025.

Finally, the product directly helps brand owners meet their sustainability goals. PureCycle Technologies, Inc. achieved GreenCircle Certified's Recycled Content Certification for multiple grades of PureFive™ resin in June 2025. This third-party verification is a critical requirement for many procurement organizations looking to validate their use of post-consumer recycled (PCR) content. The company continues to build its sales pipeline with many top converters and brand owners, including Fortune 100 companies.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Customer Relationships

You're looking at how PureCycle Technologies, Inc. (PCT) builds and maintains its connections with customers as of late 2025. It's a highly involved process, especially since the material is new to many high-performance applications.

Direct, high-touch engagement for product qualification and trials is central to the strategy. For example, in the first quarter of 2025, PureCycle Technologies, Inc. was in the midst of more than 30 trials with potential customers. By Q1 2025, the pipeline included 33 active trials and 55 pending trials across segments like rigid packaging, flexible packaging, and automotive/compounding. These early engagements represented a potential volume of approximately 300-550 million pounds. By the second quarter of 2025, the company reported that 17 customer applications had advanced to post-trial discussions. The goal is clearly to move customers from testing to purchasing, as seen by Q3 2025 when management noted momentum with brand owners moving beyond trials to beginning to purchase the resin.

The agreements being signed are strategic and aim for guaranteed volume over the long term. A concrete example is the partnership with Emerald Carpets, which included a commercial supply agreement for 5 million pounds annually of PureFive™ resin. Looking ahead, initial volume indications from key projects, including Emerald, Proctor and Gamble, and QSR Coffee Lids, are in the range of about 40 to 50 million pounds annually at full ramp. This focus on securing volume is critical for justifying capacity expansion.

Collaborative development of specific resin grades, such as PureFive Choice™, is a key relationship driver. Through customer interactions, PureCycle Technologies, Inc. developed a wide-ranging portfolio of these customizable blend grades. For instance, initial tests with Brückner Maschinenbau GmbH for BOPP film trials utilized blends ranging from 15% to 50% of PureFive Choice™ resin. The company expects to complete the installation of its Ironton compounding operations by the end of 2025, which will enable the production of approximately 100 million annual pounds of these single-pellet solutions for customers. Furthermore, bringing compounding in-house is projected to eliminate approximately $4 million of annualized third-party costs associated with producing the PureFive Choice™ resin.

The sales effort is definitely focused on the largest potential users. PureCycle Technologies, Inc. continues to progress and convert its sales pipeline with many of the top converters and brand owners, including Fortune 100 companies. A significant near-term milestone involves a top five global QSR (Quick Service Restaurant), with whom the company expects to begin shipping PureFive™ resin in the fourth quarter of 2025. The relationship with The Procter & Gamble Company (P&G) is particularly deep, transitioning to an operational relationship where the teams meet weekly and are well aligned.

Technical support is woven into these relationships to ensure successful integration. The focus has shifted more towards converting these large applications into sales, given the technical successes achieved with the product line. The company has developed compounds with PureFive™ resin for P&G applications like Old Spice®, Febreze®, Tide®, Cascade®, and Metamucil®, with industrial molding trials scheduled. The ability to provide drop-in solutions for various applications, including food-grade flexible film, thermoforming, and injection molding, is what helps secure these deep customer ties.

Here's a snapshot of the commercial pipeline activity as of the Q3 2025 update:

Customer Engagement Metric Data Point (Late 2025 Context)
Active/Pending Trials (Q1 2025 Peak) 33 active and 55 pending trials reported.
Post-Trial Negotiations (Q2 2025) 17 customer applications in post-trial discussions.
Targeted Annual Volume (Key Projects) Indications between 40 to 50 million pounds annually from four to five key projects.
Secured Annual Offtake Volume 5 million pounds annually with Emerald Carpets.
In-House Compounding Capacity Expected to produce approximately 100 million annual pounds of single-pellet solutions by year-end 2025.
Key Customer Alignment Frequency Weekly meetings with The Procter & Gamble Company.

You can see the entire customer relationship structure is built around proving performance in demanding applications, which then locks in multi-year volume commitments.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Channels

You're looking at how PureCycle Technologies, Inc. (PCT) gets its PureFive™ resin into the hands of customers as of late 2025. The channels strategy is clearly centered on direct engagement with major end-users, supported by a rapidly scaling, centralized production hub that is simultaneously building out a global footprint.

Direct sales force to major converters and brand owners

The commercial channel relies heavily on direct engagement, moving customers from initial trials to firm purchase agreements. As of the third quarter of 2025, PureCycle Technologies, Inc. is actively converting its sales pipeline, which includes numerous top converters and brand owners, notably including Fortune 100 companies. The momentum is shifting from testing to purchasing, which is key for revenue realization. For instance, the company is in post-trial negotiations for more than 15 applications as of the end of Q2 2025.

The progress with key strategic partners is a primary channel indicator. The Procter & Gamble Company (P&G) qualification process is advancing, with scaled production tests for select bottle caps scheduled for September 2025, aiming for product in stores by early 2026. Furthermore, the company expects to start shipping PureFive™ resin to a top five global Quick Service Restaurant (QSR) in the fourth quarter of 2025.

Commercial Metric Value as of Late 2025 Data Reporting Period
Recognized Revenue $2.4 million Q3 2025
Recognized Revenue $1.7 million Q2 2025
Post-Trial Negotiations (Applications) More than 15 Q2 2025
Total Resin Produced (YTD Q3) 10.6 million pounds (3.4M in Q2 + 7.2M in Q3) Q3 2025

Ironton, Ohio, purification facility as the primary production hub

The Ironton, Ohio, purification facility remains the core production channel for supplying the initial commercial demand. Operational improvements have been significant; onstream time reached nearly 90% in April 2025. The facility achieved a record quarterly production of 7.2 million pounds of pellets in the third quarter of 2025, which is nearly equal to the amount produced in the first half of 2025. They successfully completed a rate test at 14,000 pounds per hour on August 1, 2025.

To enhance this channel, PureCycle Technologies, Inc. is integrating compounding operations by year-end 2025, adding approximately 100 million pounds of annual compounding capacity for single-pellet solutions. This in-house compounding should simplify supply chain operations and increase the overall volume available from Ironton.

Ironton Production Metric Value Date/Period
Record Quarterly Production 7.2 million pounds Q3 2025
Monthly Production Record 3.3 million pounds September 2025
Rate Test Achieved 14,000 pounds per hour August 1, 2025
Added Compounding Capacity ~100 million annual pounds Expected by year-end 2025

Planned future global facilities (Augusta, Thailand, Belgium) for regional supply

The growth channel involves establishing regional hubs to serve global markets more efficiently, aiming for a total installed capacity of one billion pounds across the United States, Europe, and Asia before 2030. The expansion is being fueled by a recent $300 million capital raise executed in June 2025.

The first expansion steps are focused on Thailand and Belgium, leveraging existing infrastructure to reduce capital expenditure costs and speed up timelines. The Augusta, Georgia, facility will proceed with a Generation 2 design, which is expected to house a line with a capacity greater than 300 million pounds per year before compounding.

  • Thailand (Rayong) Line: 130 million pounds annual capacity; construction starts in the second half of 2025, mechanical completion expected in 2027.
  • Belgium (Antwerp) Line: 130 million pounds annual capacity; projected operational in 2028.
  • Augusta, GA (Gen 2): First purification line expected operational in 2029; PreP facility expected operational in mid-2026.

Logistics network for sourcing feedstock and shipping finished resin

The logistics channel begins with securing feedstock, which is critical for maintaining production rates. PureCycle Technologies, Inc. has established a Feed PreP facility in Denver, Pennsylvania, which began operations in October 2024, to process waste polypropylene. For the international expansion, key feedstock Letters of Intent (LOIs) have been signed for the Thailand project, targeting more than 100 million pounds annually. The company's pricing model, Feedstock+, is designed to mitigate operating margin volatility related to feedstock costs.

Industry conferences and trade shows for commercial outreach

While specific dollar amounts for marketing channels like conferences aren't detailed, the success in moving beyond trials is the direct result of this outreach. The company has been actively engaged in numerous customer interactions, leading to the development of a wide-ranging portfolio of PureFive Choice™ resin grades for applications like food-grade film, injection molding, and thermoforming. The progress in trials, such as those with Brückner Maschinenbau GmbH for biaxially oriented polypropylene (BOPP) film-a market representing approximately 30 billion pounds globally per year-demonstrates the effectiveness of these commercial engagement channels.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Customer Segments

Global Quick Service Restaurants (QSRs) and food packaging companies.

  • PureCycle Technologies expects to begin shipping PureFive™ resin to a top five global QSR in the fourth quarter of 2025.
  • Initial volume indications from this top five QSR group are in the range of about 40 to 50 million pounds annually at full ramp, with ramping expected in 2026.
  • The company is working to finalize agreements with three of the top five quick service restaurant companies.
  • Resin grades have been developed for applications like cups and coffee lids.

Fortune 100 consumer packaged goods (CPG) brand owners.

  • PureCycle Technologies continues to convert the sales pipeline with many top converters and brand owners, including Fortune 100 companies.
  • The Procter & Gamble Company (P&G) is a key partner, with cap shipments planned for converters in the fourth quarter of 2025 and shelf appearance in early 2026.

Resin producers and plastic converters seeking sustainable inputs.

PureCycle Technologies has established strategic partnerships and supply contracts across the plastics value chain with resin producers and converters.

Customer Type/Application Focus Quantifiable Metric/Volume Status/Timeline
Converters/Brand Owners (General Pipeline) 75 to 100 projects churning through the hopper Beyond initial high-visibility customers.
Ironton Compounding Solutions Approximately 100 million annual pounds of single-pellet solutions Expected to be enabled by completion of compounding operations by year-end 2025.
Resin Producers (Feedstock LOIs - Thailand) Targeting more than 100 million pounds annually Key feedstock Letters of Intent signed for the Thailand project.

Textile and automotive manufacturers needing high-quality recycled PP.

The PureFive™ product portfolio includes drop-in solutions for textile applications, film, thermoforming, and injection molding.

  • A commercial supply agreement is in place with Emerald Carpets for 5 million pounds annually of PureFive™ resin for fiber production.
  • The global demand for Biaxially Oriented Polypropylene (BOPP) film, an application where PureCycle made progress in trials, represents approximately 30 billion pounds per year.
  • The resin has been successfully molded into various polypropylene packaging applications.

Investors focused on ESG (Environmental, Social, and Governance) defintely.

The company's focus is on recycling the approximately 170 billion pounds of Polypropylene (PP) produced every year, which has averaged a 5% rate of growth over the last five years.

Financing/Investment Event Amount/Value Date/Status
Series B Capital Raise (June 2025) $300 million Executed with new and existing investors.
Unrestricted Cash on Hand (End of Q3 2025) Just over $234 million As of the end of the third quarter of 2025.
Revenue Bonds Held for Future Sale About $87 million Planned to be sold to further support growth initiatives.
EU Innovation Fund Grant Application (Belgium Project) €40 million Accepted and advanced to the grant agreement negotiation phase.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Cost Structure

You're looking at the core expenditures that keep PureCycle Technologies, Inc. running and building out its capacity, which is a heavy lift for a process-intensive business like this. The costs are dominated by building out the physical plants and the ongoing expense of the specialized purification technology.

Significant Capital Expenditures (CAPEX) for New Facility Construction

Building out the physical footprint is the largest initial drain. The Augusta, Georgia, facility, which is their first U.S. cluster site, had an initial planned investment of $440 million for Phase 1, covering three initial lines. This Augusta site is slated for an enhancement to house a larger Gen 2 line, with a final design capacity projected to be greater than 300 million pounds per year. Globally, PureCycle Technologies, Inc. has major expansion plans for new facilities in Belgium and Thailand, which are expected to cost around $2 billion in total. Construction on these new international lines was planned to begin in the second half of 2025.

Raw Material (Polypropylene Waste) Procurement and Preprocessing Costs

Securing the feedstock-the polypropylene waste-is a direct cost tied to production volume. While specific 2025 procurement costs aren't detailed, earlier feedstock discussions for the Augusta facility's first two lines were supported by Letters of Intent (LOIs) covering approximately 215 million pounds of material. The company's process is designed to handle a wide range of contamination levels, which impacts preprocessing costs.

Operating Expenses (OPEX) for the Solvent-Based Purification Process

The solvent-based purification process carries inherent operating costs. For context on the scale of operational spending, the Operating Costs for the three months ended June 30, 2023, were reported as $14,023 thousand (or $14.023 million). Furthermore, Selling, General & Administrative (SG&A) costs were noted as being higher than expected to support the business, including Ironton support and labor inflation.

Research and Development (R&D) for Gen-2 Purification Design

R&D is focused on refining the technology, particularly for the next generation. The Gen-2 design for the enhanced Augusta facility is expected to incorporate learnings from the flagship Ironton, Ohio facility. The R&D team also achieved successes in developing compounds that perform similarly to virgin polypropylene for specific applications, such as continuous filament yarns.

Interest Expense on Total Consolidated Debt

Financing the massive CAPEX results in significant interest obligations. As of the end of 2024, PureCycle Technologies, Inc. reported total consolidated debt of $346.6 million. For the nine months ending September 30, 2024, higher interest payments on debt totaled $31.1 million, which included payments related to green convertible notes and Revenue Bonds. More recently, for the nine months ended May 31, 2025, the reported Interest expense, net, was $319 thousand.

Here's a quick look at some of the key cost drivers and associated figures we have:

Cost Category Specific Metric/Component Reported Amount Date/Period
CAPEX (Augusta Initial) Phase 1 Investment (3 lines) $440 million Announced July 2021
CAPEX (Global Expansion) Belgium and Thailand Facilities Estimate Around $2 billion Announced June 2025
Debt Obligation Total Consolidated Debt $346.6 million December 31, 2024
Interest Expense (Recent) Interest Expense, net (YTD) $319 thousand Nine Months Ended May 31, 2025
Interest Expense (Prior Period) Higher Interest Payments on Debt (YTD) $31.1 million Nine Months Ended September 30, 2024
OPEX (Baseline) Operating Costs $14,023 thousand Three Months Ended June 30, 2023

You can see the debt load is substantial, and the interest component, while seemingly small in the May 2025 YTD figure compared to the prior year's nine-month total, is highly dependent on the timing of debt draws and payments, especially concerning the Revenue Bonds.

  • Feedstock under LOI for Augusta Lines 1 & 2: Approximately 215 million pounds.
  • Projected Augusta Gen 2 Capacity: Greater than 300 million pounds per year.
  • New Facility Construction Start (Thailand/Antwerp): Second half of 2025.

Finance: draft 13-week cash view by Friday.

PureCycle Technologies, Inc. (PCT) - Canvas Business Model: Revenue Streams

You're looking at the early monetization phase for PureCycle Technologies, Inc. (PCT), where revenue is just starting to flow from their Ironton facility while significant capital is being secured to fund global scale. Honestly, the revenue stream is currently a mix of initial product sales and non-operating financing proceeds, which is typical for a company scaling up patented technology.

The core revenue driver is the Sales of PureFive™ ultra-pure recycled polypropylene resin. You see the initial commercial traction in the reported figures.

Here's a look at the recognized sales revenue as of the end of Q3 2025:

Metric Amount
Recognized Revenue (Nine Months Ended September 30, 2025) $5.66 million
Recognized Revenue (Q3 2025 Only) $2.43 million
Ironton Facility Production (Q3 2025 Total) 7.2 million pounds
Ironton Facility Production (September 2025 Monthly Record) 3.3 million pounds

The path to consistent, large-scale revenue is being paved by securing major customer commitments. These are your Long-term offtake agreements providing future revenue certainty, moving beyond simple trials.

  • Shipments to a top-five global Quick Service Restaurant (QSR) expected in Q4 2025.
  • Procter & Gamble (P&G) cap shipments planned for converters in Q4 2025.
  • The company is in post-trial negotiations for more than 15 applications.

Also keep an eye on Potential revenue from co-product sales. The team has successfully transformed co-product 1 and co-product 2 into a market-ready form, which unlocks additional revenue streams beyond the main resin product.

To fund the massive global expansion-targeting one billion pounds of installed capacity by 2030 and projected $600 million in annual EBITDA by that year-PureCycle Technologies, Inc. has relied heavily on capital raises. These are critical non-sales revenue components right now.

The most significant recent event was the Proceeds from capital raises, including the $300 million Series B preferred stock.

Financing Event Gross Proceeds Date Closed
Series B Convertible Perpetual Preferred Stock $300 million June 20, 2025
Series B Dividend Rate 7% per annum N/A
Revenue Bonds Sold (Q2 2025) Approx. $10.5 million Q2 2025
Revenue Bonds Sold (Q1 2025) Approx. $26.8 million Q1 2025

The Series B shares carry a 7% per annum cumulative dividend, payable in kind or cash at the Company's option. That's a key financial term you need to track. Finance: draft 13-week cash view by Friday.


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